Unmanned Weighbridge System
Fully Automated 24x7 Unattended Vehicle Weighing with RFID, ANPR, PLC Barrier Control & Real-Time ERP Sync.
System Workflow Architecture
Erabits Unmanned Weighbridge System streamlines truck throughput by automating every step from entrance identification to exit ticket generation.
- RFID Tag Scanning: Long-range UHF readers scan windshield tags at 10m distance as the truck approaches the weighbridge.
- Traffic & Barrier Entry: Green traffic light signals entry; entrance boom barrier opens automatically.
- Infrared Position Verification: Photoelectric IR sensors confirm the truck is 100% positioned within platform boundaries.
- Snapshot & Auto Weighment: Dual IP cameras capture cargo and license plate snapshots while software logs stable weight.
- Automated Exit & Slip Print: Audio prompts notify driver, thermal ticket prints, exit barrier opens, and weight syncs to SAP/ERP.
Integrated Hardware & Software Ecosystem
Industrial-grade components synchronized by Erabits core automation engine.
Long-Range UHF RFID
Automated windshield tag detection up to 10 meters distance for instant vehicle identification.
IR Positioning Sensors
Anti-fraud photoelectric infrared beams ensure the vehicle is 100% positioned on the platform before weighing.
ANPR & IP CCTV Cameras
Dual multi-angle snapshot capture recording license plates, driver face, and cargo condition for every weighment.
PLC & Barrier Control
Industrial PLC panel managing automated boom barriers, red/green traffic lights, and indicator stability.
LED Driver Display
High-brightness outdoor LED matrix displaying live weight, truck plate number, and driver instructions.
Voice Prompt Speaker
Multi-lingual audio announcements guiding drivers during entry, positioning, and weighment completion.
Automated Driver Kiosk
Weatherproof thermal ticket printer kiosk for driver receipt printouts, with optional WhatsApp/SMS slips.
Bi-Directional ERP Sync
Real-time API & database connectors linking weight data seamlessly to SAP, Oracle, Tally, and custom ERPs.
Anti-Theft Security Protocols
Prevents wheel-off-scale manipulation, ghost weighing, and operator collusion with 100% automated validation.
Offline Sync Resilience
Local site database buffering guarantees 24x7 uninterrupted operations even during internet or cloud outages.
Multi-Weighbridge Centralization
Manage and monitor multiple distributed weighbridges across distant plants and mining sites from a single cloud portal.
Manned Operation vs. Erabits Unmanned System
Traditional Manned Operation
Manual weighbridge methodology
- Requires 3-shift operators 24x7
- High risk of operator collusion & bribery
- Frequent manual data entry typos
- Slow truck clearance queues
- No automatic position check
Erabits Unmanned System
NextGen Industrial Automation
- 100% Autonomous 24x7 zero-operator mode
- Tamper-proof IR sensor position lock
- Direct SAP, Oracle & Tally API synchronization
- 3x faster weighment throughput speed
- Automatic dual ANPR camera photo evidence
Built For High-Traffic Industries
Deployable across Mining & Steel, Cement Plants, Agriculture & Silos, Chemical Processing, Ports, and Logistics Hubs.